Proper lubrication of equipment, machinery, and devices is essential to ensure mechanical systems' smooth operation and longevity. This process must be based on rigorous procedures, precise calculations, and various crucial factors to determine the correct amount of...
Condition Monitoring
Optimizing Alarm Limits to Combat Alarm Fatigue in Oil Analysis Programs
Examining oil analysis programs – both off-site and onsite programs across various industries- it is observed frequently that oil analysis abnormal alarm observations and recommendations are not being acted upon promptly. The ability of reliability teams to ignore the...
Why Grease Analysis is Essential for Predictive Maintenance Success
Grease has been used since ancient times, and new technologies and equipment design require us to improve our understanding and perception of it. These advancements enable those working with grease to recognize better its impact, effective properties, and the proper...
Implementing AI and ML for Advanced Turbomachinery Oil Condition Monitoring
Artificial intelligence (AI) has expanded to various fields, and the industrial area is no exception. In maintenance, AI has begun to automate processes and can improve the early detection of problems that cause unavailability in critical machinery, especially in...
Assessing Spectroscopic Methods to Analyze Particles: PQ vs. FerroQ
Ferrous debris, put simply, refers to the metallic particles or fragments, mainly composed of iron (Fe), within a sample of lubricating oil. Prematurely identifying ferrous debris can lead to identifying wear and tear within the system – which, when left unresolved,...
The Bottom Line of Reliability: Fluid Analysis Cuts Maintenance Costs
Fluid analysis is a powerful tool in the preventive maintenance toolbox of many equipment and maintenance managers in industries ranging from construction to aggregates to mining to marine. Efficiently managed programs provide considerable benefits that translate...
Real-Time Turbine Oil Condition Monitoring with Mid-Infrared Sensor Technology
Condition monitoring sensors for lubricants have been an established technology for numerous decades, playing a vital role in safeguarding some of the most essential machinery worldwide, including their incorporation into certain premium automotive models. However, it...
How Onsite Oil Analysis Supports Offshore Rigs
For years, rig operators have used oil analysis as an essential tool for routine maintenance and future cost avoidance. On oil rigs, equipment failures risk employee safety, and missed production targets are realized very quickly. The remote locations of offshore rigs...
Particle Counting in Condition Monitoring – Managing Expectations
In my previous articles, I have written about online sensors and the fact that some see these as not being accurate nor matching the standards applied in laboratory testing of used oil samples. To counter this, I have stated that the reproducibility and repeatability...
Advanced Methods for Detecting and Measuring Soluble and Insoluble Varnish
As a fluid analysis laboratory, our ongoing mission is to improve the quality of our analysis and interpretation. To do this, POLARIS Laboratories® performs statistical analysis on our test methods and results to evaluate typical parameters and establish thresholds...