Traditional fluid analysis relies on pre-set flagging limits to evaluate the severity of a sample. These limits, refined over time through statistical analysis, provide a baseline for assessing whether test results indicate any maintenance needs. If a sample falls...
Condition Monitoring
How to Select Oil Analysis Tools That Align with High-Value KPIs
Oil analysis is critical to any reliability program, serving as an effective predictive tool for potential equipment failures. When properly deployed, oil analysis has the power to enhance maintenance practices within industrial and fleet settings. This article will...
The Case for a Detailed and Structured Lubrication Plan
Proper lubrication of equipment, machinery, and devices is essential to ensure mechanical systems' smooth operation and longevity. This process must be based on rigorous procedures, precise calculations, and various crucial factors to determine the correct amount of...
Optimizing Alarm Limits to Combat Alarm Fatigue in Oil Analysis Programs
Examining oil analysis programs – both off-site and onsite programs across various industries- it is observed frequently that oil analysis abnormal alarm observations and recommendations are not being acted upon promptly. The ability of reliability teams to ignore the...
Why Grease Analysis is Essential for Predictive Maintenance Success
Grease has been used since ancient times, and new technologies and equipment design require us to improve our understanding and perception of it. These advancements enable those working with grease to recognize better its impact, effective properties, and the proper...
Implementing AI and ML for Advanced Turbomachinery Oil Condition Monitoring
Artificial intelligence (AI) has expanded to various fields, and the industrial area is no exception. In maintenance, AI has begun to automate processes and can improve the early detection of problems that cause unavailability in critical machinery, especially in...
Assessing Spectroscopic Methods to Analyze Particles: PQ vs. FerroQ
Ferrous debris, put simply, refers to the metallic particles or fragments, mainly composed of iron (Fe), within a sample of lubricating oil. Prematurely identifying ferrous debris can lead to identifying wear and tear within the system – which, when left unresolved,...
The Bottom Line of Reliability: Fluid Analysis Cuts Maintenance Costs
Fluid analysis is a powerful tool in the preventive maintenance toolbox of many equipment and maintenance managers in industries ranging from construction to aggregates to mining to marine. Efficiently managed programs provide considerable benefits that translate...
Real-Time Turbine Oil Condition Monitoring with Mid-Infrared Sensor Technology
Condition monitoring sensors for lubricants have been an established technology for numerous decades, playing a vital role in safeguarding some of the most essential machinery worldwide, including their incorporation into certain premium automotive models. However, it...
How Onsite Oil Analysis Supports Offshore Rigs
For years, rig operators have used oil analysis as an essential tool for routine maintenance and future cost avoidance. On oil rigs, equipment failures risk employee safety, and missed production targets are realized very quickly. The remote locations of offshore rigs...